Vertical Market

Automotive and EV

LS Cable & System USA is proud to support the North American automotive industry. As premier supplier of cable for a wide range of vehicles, including cars, trucks, SUVs, hybrid and electric vehicles, we support manufacturers with durable, highly flexible wire and cable that meets SAE standards, government regulations and extreme conditions.
 
We offer a variety of cable with various gauges, insulations and jacketing to fit your needs in both copper and aluminum all are designed to withstand tough operating environments, resisting solvents, abrasions and chemicals often found in the automotive manufacturing process and ensuring your operation runs smoothly from press shop to final assembly.
Automotive and EV

Product Line Up

LS Cable & System USA's line of LV and MV solutions help power the automotive industry from grid to charging station and beyond.

Exway_20p-640w

Ex-Way (UL) Low-Voltage Busway

Fully enclosed 600 V busway with 630 A–6 000 A current capacities with ultra-compact, modular, easy to install and expand-ideal for adding manufacturing lines or retooling existing floors. Ex-Way (UL) is also NEMA 1/3R housings and earthquake-resistant features offer added reliability on factory floors.
Dataway_18p

Data-Way (UL) Low/Medium-Voltage Busway

The system supports up to 6,300 A and 690 V, with optional medium-voltage configurations available. Its plug-and-play tap-off boxes enable flexible, high-density power feeds—ideal for powering robotic cells, conveyor systems, and workstations. Designed for excellent heat dissipation and unmatched modularity, it delivers reliable, adaptable performance in demanding environments.

EPR-CTS-PVC-MV105-Alum-serE8

MV-105

Great for MV runs between substations and equipment rooms

XLPE-AIA-PVC-Power-MC-serE3BF-large

Aluminum Interlock Armored (AIA)

This rugged 600 V control and power cable (Type MC) features UL-approved triple-extruded insulation for dependable performance. Its EZ-RF reduced-friction coating streamlines long cable pulls, making it ideal for equipment retrofits or conveyor runs. Manufactured in a clean “SureClean™” ISO 5 environment, it ensures maximum reliability in critical control applications.

 

Feature

Ex-Way

Data-Way

MV 105

AIA Cable

Voltage Range

600 V

To 690 V (LV) / MV option

 

600 V

Scalability

High modularity

Tap-off flexibility

 

Flexible long runs

Application Fit

Retrofit & expansion

Feeding power-intensive cells

 

Control/power to machinery

Durability

NEMA-rated, earthquake-resistant

IP-rated, reliable joints

 

Weather/UV-resistant insulated MC

Paint Compatibility (Low VOC Emissions)

Silicone-based materials can release volatile organic compounds (VOCs) that cause defects in automotive paint finishes. Silicone contamination leads to "fish eyes" or cratering, making silicone-free cables essential in automotive manufacturing environments.

Improved Adhesion for Sealants and Coatings

Many adhesives, coatings, and sealants used in automotive assembly do not bond well to surfaces contaminated with silicone residues. Using silicone-free cables helps maintain the integrity of these processes.

Thermal and Chemical Resistance

Modern silicone-free cable materials, such as cross-linked polyolefin or fluoropolymers, provide excellent resistance to high temperatures, oils, fuels, and other automotive chemicals without the risk of silicone degradation.

Regulatory and Environmental Compliance

Some automotive manufacturers and suppliers adhere to strict regulations limiting silicone use due to its impact on production processes and potential environmental concerns.

Cost and Durability

Silicone-free cables can be more cost-effective and durable in automotive environments, where exposure to mechanical stress, abrasion, and temperature fluctuations is common.